Automatic wire winding and binding machine--vertical

1) Application:

The automatic wire take-up machine & strapping machine complies with CE guidelines and is designed using the latest technology and industrial design standards. Our FHOPE GROUP is committed to providing a steel wire comprehensive packaging solution for your production. It can provide a fully automatic winding and bundling function machine; a fully automatic winding and winding function machine; or a collection and winding function according to customer requirements. Packing Machine. Customers can also choose between two types of automatic packaging lines, online and offline, depending on the packaging needs. FHOPEPACK provides practical packaging solutions for the packaging industry. The team is committed to the development and research of innovative, cost-effective packaging products. Packaging products address packaging issues such as loose, irregular, and the like. Our sales team, equipment maintenance team, customer team and engineering department are always ready to help you solve all the problems in the packaging process.

2) Technical characteristics:

 Applicable wire diameter: Customized

 Maximum speed: 200-800m/min

 Machine center height: 1000mm from the ground

 Voltage: 380/440 Vca, 60Hz

 Coil specifications: Customized

 Roll speed: 40/hour (double head), 20/hour (one head)

 

3) Main technical parameters and components:

A. Vertical tension station wire roller

 Structure: Steel plate assembly and welding

 Power: Geared motor

 adjustable coil tension

 cumulative length of steel wire: 5m-20m

 Tension adjustment: The tension can be adjusted by the tension control box DC-24V power. Carrying can be controlled in two ways, and the meter shows tension. The synchronizing device automatically controls the take-up speed to avoid excessive stretching or breakage.

 Safety device: The limit switch is placed at the front and rear.

 The machine stops while cutting off the wires.

 Anti-collision device: compression spring

 

B. Automatic winder

Feature:

 Double winding head ensures continuous winding work.

 Automatic wire feeding, winding and cutting.

 The PLC can store the line volume data. When the line volume data needs to be replaced, only the storage specification needs to be read.

 Automatic alarm function, automatically send an error signal when an error occurs.

 Product conveying: Fixture conveying

 Spare length: unit: 0.01m, automatic deceleration

 The servo motor controls the rotation and is connected to the bobbin.

 Operation panel and instrument: Touch screen, speed control button, emergency switch.

  

Machine overview:

1: meter measuring device:

With the upper and lower wheels, the length is recorded accurately on the encoder in centimeters. The upper and lower wheels are made of aluminum alloy material. The upper wheel is sprayed with ceramics to maintain the hardness during the process. The lower wheel is covered with super glue to prevent damage to the wires. One-way bearings are installed to prevent the wires from being inverted.

2. Winding station:

 The air pressure automatically starts and controls the winding and retracting of the wire, automatically opening and closing, automatically stopping the winding when the preset length is reached, and then the winding head automatically opens.

3. Rocker arm:

Computer program control, servo motor motor drive.

4. Automatically cut off:

The door cutter automatically cuts the line when the coil reaches a preset length. The tool is made of special steel material and vacuum heat treatment for high hardness and long life.

5. Control system:
Man-machine interface, touch screen operation. The central computer system controls winding speed, coil length, alarm, speed adjustment, indicators, emergency stop and reset. The coil length, wire diameter, and line speed can be changed while the machine is running.

 

C. Automatic wire bundle bundling

The strapping machine tightens and seals the polypropylene in the bundled position. This machine adopts safe heat welding and automatically connects the two ends to adjust the tension. When the belt is inserted, the motor automatically turns off.

Feature:

 Electronic eye strapping.

 Computer program control automatic strapping.

 Different coils can be automatically positioned.

 Different coils can be automatically tension adjusted.

 Automatically connected to the winder.

 Conical roller with lifting function.

 3-6 at many places.

 

Technical Parameters:

Strapping width: 8mm

Strapping thickness: 0.8 mm

Strapping method: Polyester

Strapping effect: Smooth /High quality Patent strap

Connector method: By friction - vibration

Connector position: The strapping is performed in the front part of the wire coil.

Connector power: Approx. 75-80% of the breaking load of the strap (mentioned quality).

  

1. Binding head:

This wire strapping machine is designed to perform radial (ID) straps with coils of the PP strap and performs all strapping processes in automatic mode. The automatic strapping machine will be installed on the winder. This strapping machine will be positioned at a fixed position of coordinates +0-0. The strap dispenser and accumulator will be placed in a fixed position.

 

2. Strapping strap accumulator:

  The device includes a PP belt retraction flattening device for accumulating PP belts. Movable wheel tracking rack feed rate

And signal.

 

D. Automatic line unloader

 Automatic program control.

 Automatically locate each setting

 Lifting device and conveying smooth operation.