Automatic steel wire winder and strapping machine
The Automatic steel wire coiling and strap packing line is an advanced packaging solution for the steel wire industry. This packaging scheme uses the latest technology and design concept with all the CE standards, making it a highly efficient and safe packaging solution for steel wire winding and coil strapping.
The FHOPE team is dedicated to designing and producing fully automated turnkey packaging solutions for the steel wire industry. They are committed to continuous innovation and the development of the most efficient machines to solve the problems of manpower shortage and saving packaging costs.
The sales department, design team, quality department, and after-sales department of the FHOPE group are all available to help design the best fully automated packaging system for their clients. They provide end-to-end solutions for their clients, from the initial design and customization to the installation, commissioning, and after-sales service.
Main technology parameter and components
A.
Vertical tension wire accumulator
The vertical wire storage tension is a critical component in wire production and storage, and it is essential to maintain the proper tension to ensure the quality of the wire. The tension is controlled by a control cabinet DC-24V power supply, which allows for precise adjustments to the tension to ensure that it is at the desired level.
The wire storage tension is assembled and welded by steel plates, which provides the necessary strength and stability to withstand the weight of the wire. The use of a deceleration motor and instrument display tension ensures that the speed of running is automatically controlled, which helps to prevent over tension or wire breakage.
Multiple limit switches are used to ensure safety, and the machine will stop in an emergency when the wire is broken. This helps to prevent damage to the machine and ensures that the wire is not damaged during production.
The cumulative wire length can be adjusted from 5m to 20m, making it suitable for a wide range of wire production needs. The use of a control cabinet and deceleration motor allows for precise control over the tension and speed of running, which helps to improve the quality of the wire and increase the efficiency of the production process.
B. Automatic Coiling Machine
The PLC store wire specifications is an advanced feature that allows for the efficient storage and retrieval of wire specifications. This feature is especially useful when the wire specifications remain unchanged, as it eliminates the need for manual input and allows for quick and easy setup.
The double winding head enables non-stop working, which increases the efficiency of the production process. The coiling system can automatically feed wire, wind the coil, and cut off the wire, which eliminates the need for manual labor and increases production speed.
The automatic alarm system is an essential safety feature that alerts operators to any abnormal occurrences during running. This helps to prevent accidents and machine damage, and ensures that the production process runs smoothly and efficiently.
The use of a servo motor to control transverse movement, linkage with the coiling machine, and an HMI touch screen and operation panel with speed control buttons and an emergency switch allows for precise control over the production process. This feature helps to ensure that the wire is produced to the desired specifications and reduces the likelihood of errors or accidents.
C. Automatic coil strapping machine
The automatic strapping device in the steel wire coiling and strapping machine plays a crucial role in the final stage of the production process. The strapping device is designed to tighten and seal the PP belt around the coil, and it automatically adjusts the tension to ensure safe hot welding at the strapping positions.
The strapping device uses advanced technology to apply the right amount of tension to the PP belt, which is crucial for ensuring that the coil is securely strapped and ready for transport. The tension is automatically adjusted to ensure that the coil is not too loose or too tight, which can lead to damage during transportation.
The hot welding process at the strapping positions is also automated, which further increases the efficiency and safety of the production process. The automatic welding process ensures that the PP belt is securely sealed, and the coil is ready for transport without the risk of the strap becoming loose.
D. Automatic wire coil unloading machine
The automatic coil stacking and pallet unloading device is a key component of the steel wire coiling and strapping machine. It is designed to automatically take the coil from the strapping position and stack it for pallet unloading, using an automated program control to keep the crane and guide rail running smoothly.
The device is equipped with advanced technology, such as sensors and programmable logic controllers, to ensure that the stacking and unloading process is safe, efficient, and automated. The sensors detect the presence of the coil and signal the crane to lift it and move it to the designated stacking location.
The programmable logic controller ensures that the crane and guide rail run smoothly and in a coordinated manner, completing the last step of the whole automation packaging line. The automation of this process ensures that the final product is stacked and ready for transport without the need for manual labor.
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