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Automatic wire coiler

Automatic wire coiler


Application:
The automatic wire coiler is to provide a solution for automatic wire coiling and strapping in the steel wire industry. This machine is designed following CE guidelines and utilizes the latest technology to achieve full automation in the production process. The FHOPE provides a turnkey solution for the steel wire industry, addressing problems such as manpower shortage and irregular winding coils.
 
The automatic wire coiler is an efficient and cost-effective solution for wire coiling and strapping. It is capable of winding large volumes of wire quickly and consistently, which helps to improve productivity and reduce labor costs. The machine is also designed to address issues such as irregular winding coils, which can lead to product damage and waste.
 
In addition to providing the automatic wire coiler, the FHOPE also offers sales, equipment service, customer service, and engineering support to help customers design the optimum protective packaging system for their application. This ensures that customers receive the best possible solution for their specific needs, which helps to improve product quality and reduce costs.


Technical Features:
n Suitable for wire diameter: Customized
n Maximum speed: 200-800m/min
n center height of machine: it is 1000mm from the ground
n Supply voltage: 380/440 Vca, 60Hz
n Coil Info: Customized
n Speed per hour: 40/hour (double head), 20/hour (one head)

Automatic wire coiler

Components:
A. Vertical tension wire accumulator
B. Automatic Coiling Machine
C. Automatic coil strapping machine
D. Automatic wire coil unloading machine

Basic description:
>The machine is assembled and welded with steel plates and uses a reducing-speed motor for power. It is capable of adjusting the tension for coiling and has a wire-accumulating length of 5m-20m.
The tension can be adjusted through a tension control cabinet with DC-24V power, and the vehicle can be controlled in both ways. The meter indicates the tension, and the synchronous device can automatically control the take-up speed to avoid overstretching or breaking the wire.
The machine also includes several safety features, such as limit switches laid at the front and back end. The machine will stop at the same time when the wire breaks. Additionally, an anti-collision feature is included, which utilizes a compression spring to prevent damage in case of collisions.

>The machine has two coiling heads, which allow for continuous wire winding. The wire feeding, winding, and cutting process are all automated, which helps to improve productivity and reduce labor costs.
The machine is controlled by a programmable logic controller (PLC), which can store wire reel specifications. When a change is needed in the wire reel specification, the stored specifications can be easily retrieved.
The machine includes an automatic alarm function that sends a signal when there is a problem or error during the wire coiling process. The product convey utilizes a clamp wire, which helps to hold the wire in place during coiling.
The machine is also equipped with an overlength feature, which automatically reduces the speed when an overlength is forecasted. The traverse is controlled by a servo motor, which is linked to a shake-bobbin machine.
The operation panel of the machine includes a touch screen, speed-adjust button, and an emergency switch. The machine appears to be a sophisticated and advanced solution for wire coiling, with features that help to improve efficiency, reduce waste, and improve product quality.

Automatic wire coiler

>The machine includes program control for both coiling and automatic strapping, which helps to improve productivity and reduce labor costs. The automatic positioning feature allows for different coil sizes, ensuring that each coil is properly positioned for strapping.
The tension is adjustable for different wire coil sizes, which helps to ensure that each coil is properly secured during the strapping process. The machine is designed to connect with a coiling machine, which allows for seamless integration into the wire coiling process.
The machine includes a taper roll with lifting and downing function, which helps to guide the wire during the coiling process. The machine is capable of strapping 3-6 places, which ensures that the wire coil is properly secured for transportation and storage.

>The machine includes program control for both coiling and automatic strapping, which helps to improve productivity and reduce labor costs. The automatic positioning feature allows for different coil sizes, ensuring that each coil is properly positioned for strapping.
The tension is adjustable for different wire coil sizes, which helps to ensure that each coil is properly secured during the strapping process. The machine is designed to connect with a coiling machine, which allows for seamless integration into the wire coiling process.
The machine includes a taper roll with lifting and downing function, which helps to guide the wire during the coiling process. The machine is capable of strapping 3-6 places, which ensures that the wire coil is properly secured for transportation and storage.

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